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Technical Reference

       FAQs - Fuel Filtration

       Q: What is the meaning of efficiency in                Q: What is the difference between a primary
       relation to a fuel filter?                             and secondary diesel fuel filter?
       Efficiency is the ability of the filter to remove particulate (%   The primary fuel filter must offer low restriction because
       efficient) at a given micron (size). The type of media being   it is mounted on the suction side of the fuel pump where
       used ultimately defines the filter’s efficiency.       normally a suction pressure of only 5-6 pounds per square
                                                              inch is available. This filter has the job of protecting the
                                                              transfer pump and lightening the load of the secondary
       Q: What is the capacity of a fuel filter and           fuel filter (if installed). Primary fuel filters typically have a
       how is it measured?                                    nominal rating of 10 - 30 microns.

       Capacity is the measurement (in grams) of the total amount   Secondary fuel filters are mounted between the transfer
       of containment a filter can retain at a rated flow and   pump and the injectors. The secondary fuel filter is designed
       given end-point (restriction). The type of media (i.e. glass,   to offer full protection to the fuel injectors. Since these
       cellulose, synthetic, etc.) and the amount (square inches) of   filters are mounted after the transfer pump they tend to see
       media defines capacity.                                much higher pressures than primary filters. Secondary fuel
                                                              filters typically have a nominal rating of 2 - 10 microns.
       Q: What is restriction?
       Restriction is the pressure drop across the filter at a given   Q: What is the purpose a fuel/water
       flow, temperature, and fluid viscosity. The type of media and   separator?
       general filter construction defines restriction.
                                                              Water flowing at high velocity between highly polished
                                                              valve seats and through fine nozzle orifices causes a
       Q: What is hydrostatic burst pressure?                 wearing action that approaches that of abrasion. The
                                                              presence of water, especially with entrained air and various
     ENGINE LIQUID FILTRATION TECHNICAL REFERENCE
       The hydrostatic burst pressure of a filter is its ability to   fuel components, causes rust and other chemical corrosion
       withstand a deadhead pressure and is typically measured   that eats away at the finely mated surfaces. Fuel/water
       in pounds per square inch. The type of lock-seam, material   separator filters use chemically treated paper to repel water
       thickness (bottom and body of filter), shape of tapping plate,   which then settles by gravity to the bottom of the filter.
       and gasket contribute to hydro performance.            Accumulated water can be drained from the filter during
                                                              recommended service intervals if equipped with a drain
                                                              valve or plug.
       Q: How often should system maintenance be
       performed?
                                                              Q: What is asphaltene?
       This is totally dependent on the type of SCA you have
       chosen to use. Refer to engine and additive manufacturer   All diesel fuels to a degree contain a substance known as
       recommendations.                                       asphaltene. Asphaltene is a by-product of fuel as it oxidizes.
                                                              Asphaltene particles are generally thought to be in the half
                                                              micron - 2-micron range and are harmless to the injection
       Q: How can I estimate my engines total fuel            system, as they are soft and deformable. As these tiny
       flow rate?                                             particles pass through the filter media they tend to stick to
                                                              the individual fibers. If you were to cut open a filter that
       If this information is not available from your engine or   had choked after a normal service interval you would see
       equipment manufacturer, use the following formulas for   a black, tarry substance on the dirty side of the filter; this is
       estimating purposes.                                   asphaltene (oxidized fuel).

       Diesel or kerosene fuel systems:
           Gallons per Hour is Engine Horsepower (maximum)    Q: What is a micron?
           multiplied by 18% or GPH = HP X 0.18
                                                              The common unit of measurement in the filtration industry
                                                              is the micron or micrometer. One micron equals forty
       Gasoline fuel systems (carbureted):                    millionths of an inch (.00004). In comparison, a human hair
           Gallons per Hour is Engine Horsepower (maximum)    is approximately 70 micrometers.  Reference FMC TSB-89-5R2
           multiplied by 10% or
           GPH = HP X 0.1
                                                              Q: How often should I change my fuel
       Gasoline fuel systems (fuel injected):
           Use a straight 40 GPH figure.                      filter(s)?
                                                              Always follow the equipment or engine manufacturers
                                                              recommendation on change intervals. The type of
                                                              equipment and its usage will determine how often the filters
                                                              need to be changed.
      120   •  Engine Liquid Filtration                                                           www.donaldson.com
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