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Technical Reference

                     Fuel Filtration - Biodiesel Fuel

       How should biodiesel be stored?                        How are fuel tanks cleaned?
       Underground storage tanks are preferred to avoid       If sediment is found then a vacuum truck should be used
       temperature extremes. Above ground storage tanks       with a scavenger device to effectively navigate around the
       should be sheltered or painted with reflective paint. High   tank and remove the contamination. Depending on the
       temperatures during storage accelerate fuel degradation.   severity of the contamination, an internal tank cleaning
       Brass, bronze, copper, lead, tin and zinc may accelerate   may be necessary to effectively remove contaminates. Tank
       the oxidation of diesel and biodiesel fuel and potentially   cleaning should take place one of two ways; (1) with
       create sediments, gels or salts when reacted with some fuel   the use of a high pressure hose with fuel, or (2) by
       components. Acceptable storage materials include stainless   physically scrubbing the inside of the tank. Both cleaning
       steel, aluminum, Teflon® and most fiberglass. Lead solders,   methods will use impingement cleaning, meaning all
       zinc linings, copper pipes, brass regulators and copper   surfaces are cleaned with either high pressure or physical
       fittings should be avoided.                            scrubbing.

       How do you check fuel tanks for Water and
       Sediment?                                              How can fuel filtration prevent problems

       To ensure contaminants do not create fuel quality issues   with biodiesel fuels?
       it is important to remove them before they buildup. The   When switching to biodiesel, some users have experienced
       best way to check the tank is to retrieve a sample from the   problems with premature fuel filter plugging. This is not
       lowest point of the tank. For bulk storage tanks this can   an issue at low level biodiesel blends but more commonly
       be done with a bacon bomb or by drawing a sample off   seen with blends of B20 or higher.
       the lowest point of the tank. It is also a good idea to check
       the on-board tanks; this can be done by drawing a sample   Fuel filters are designed to remove water and particulate
       from the lowest point with a sample kit. Every fuel system   from fuel in order to protect the fuel system. They are
       has the potential to experience problems so it is necessary   designed to eventually plug. You may want to investigate
     ENGINE LIQUID FILTRATION TECHNICAL REFERENCE
       to check frequently for contamination. Every fuel system   if you continue to have a change in the frequency of filter
       should be inspected per federal, state and local regulations.   changes.
       In addition to those inspections it is necessary to look for
       contamination. It is recommended that a storage tank be   The Original Equipment Manufacturer (OEM) has
       checked for water and sediment prior to each fuel delivery.   specified filters for each fuel system to provide optimum
       If the frequency of the deliveries is such that months go   performance. When replacing the filters, it is strongly
       by between them, then check the fuel tank at least once a   recommended to continue to use the OEM filters or
       month. If contamination is found, it should be removed   the equivalent aftermarket filters. OEM is not the local
       as soon as possible. Water should be removed either by   mechanic. Check with the OEM headquarters.
       draining water off the tank if it is equipped with a water
       draw or with a vacuum truck. Whichever method is used, the   Fuel filtration will be affected by multiple factors including:
       removal should be done slowly so that free water can travel
       to the low point in the tank. A visual inspection of the water   Stability issues–A common symptom encountered
       and fuel should be done at the same time and continued     with degraded fuel is plugged filters. Solution—
       until the fuel is clear and bright.                        proper housekeeping and the use of additives can
                                                                  extend the shelf life of biodiesel fuel. Consult your
       Why are fuel tanks checked for Microbial                   fuel supplier for proper recommendations and
                                                                  testing.
       Contamination?
                                                                  Cold Flow – Biodiesel has a much higher cloud
       It is necessary to test for microbial contamination because   point/pour point than petroleum diesel fuel. Pure
       the microbes can lead to filter and pump failures. It is   biodiesel can start to cloud at 55°F and gel by 32°F.
       recommended that fuel tanks be tested for microbial        Make sure proper cold flow is being requested for
       contamination twice a year, preferably in the fall and spring.   the desired region of operation.
       To test for microbial contamination, obtain a quart sample
       from the tank bottom. Contact your fuel distributor about   Water Separation – Water is present in fuel and
       performing a microbial test. Many fuel distributors perform   therefore many fuel systems require a method of
       this test for a fee or can give a referral to a reputable lab   water removal before it reaches the fuel injectors.
       that can perform testing. The costs associated with routine   Be sure to drain water separators daily to ensure
       testing is a small price to pay in relation to the cost of fuel in   optimum performance.
       the fuel tank, the cost to have vehicles go down due to filter   Cleaning/Solvent Effects – Biodiesel (B100) is an
       plugging and the cost of biocide used to treat microbial   excellent solvent for cleaning any hydrocarbon
       contamination                                              deposits that may have formed in the fuel system.
                                                                  After switching to biodiesel it is expected that fuel
                                                                  filters may plug quickly to begin with and then
                                                                  return to a normal change interval after the fuel
                                                                  system is cleaned.


      116   •  Engine Liquid Filtration                                                           www.donaldson.com
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